Best Sander for Car Paint Removal

Best Sander for Car Paint Removal

How to remove car paint with the sander?

Using the best sander for car paint removal is the only option if you want the new layer of paint to sit perfectly and look beautiful. You surely have expectations to see your car turn new when you apply a fresh coat of paint over it.

But the new layer is only as good as the old one, and if it isn’t as good as what you are looking for then you need to get the best sander car paint removal and get rid of the old paint. When you have the right tools and the right space, this complicated process becomes quite easier.

Whether you want to get your car re-painted, prevent damaging rust, or hide a blemish – the first step is always to remove the old paint. You should know things like the best way to remove car paint to bare metal? Or what grit sandpaper to remove paint from the car?

In this article, we will explore three different kinds of ways of how to remove a layer of paint from a car.

Here are the three ways to remove paint:

  • Sanding – most ideal for covering blemishes and rust spots.
  • Using Chemical stripping – best suited for medium-scope jobs
  • Sand Blasting it – this method requires a tad more effort and equipment than the other two methods.

The choice depends on the scope and magnitude of the project.

Preparing for removing the paint from your car.

Changing or removing the paint of your car requires a lot of work. You need to do some serious prep before you get into the removing jobs. Remove the following points:

  • Make sure that the place you are working at has good ventilation.
  • Your workshop should have a shelter or you can work outside if you are a hundred percent sure that there will be no weather problem, then you can work outside as well.
  • Make sure there is no dust or debris around.
  • Make sure you have your tools in order.
  • Make a note to have all the safety details right such as having a dust mask, safety gloves, and a respirator in case you need it.
  • Make sure that the color matches the pain of your car exactly in case of a retouch job.
  • Give your car a thorough wash and make sure it is dry before you start with the paint job.
    Make sure you have all your required things in order, for instance, people often forget the topcoat that you need to finish and seal the paint job.

How to remove a layer of paint from a car using a sander?

Sanding is one of the oldest and common ways known to remove paint. The best sander for removing paint from wood works just fine for removing paint from cars.

It is most suitable for smaller jobs like hiding blemishes and removing rust spots. It can also be used for larger jobs if the car doesn’t have a lot of paint layers.

Note: if you use the sanding method for rust removal, make sure that you finish the job and not leave it untreated.

The Sanding Process 

To do this right you need to know what grit sandpaper to remove paint from a car or how to use an orbital sander to remove paint. Make sure that the area you are working in is ventilated well.

Start the sanding process at the place that you need to repair. Sand until the paint is completely removed. Wipe the surface clean and sand a little more till the surface is smooth.

Keep wiping the surface to make sure that there is no residue being left behind.

After you are done sanding, wash the car thoroughly. Make sure that the car is dry before you do a paint job or seal it with a clear coat.

This job is done well by hand, but if you are willing to learn how to use an orbital sander to remove paint, your jobs will be made easy by many folds. Make sure that you use it flat on the surface to avoid any scratches and dents.

DO NOT use heavy-duty sanders in your car, it can cause damage to the car’s metal body. 

Other Ways to Remove Car Paint

Chemical Stripping

This can be a little time-consuming method but the results are just as rewarding. Make sure that your car is clean and dry before you start the stripping process. Cover any area that needs to stay unaffected using tape or any other cover.

The Chemical Stripping Process

Apply the stripper on to the car surface by pouring or using a brush. Let it sit as recommended by the chemical. After the time has passed, check with a putty knife to see if the pain has come off. If it hasn’t then let it sit longer.

Once the paint has come off, scrape off the entire layer of the chemical stripper. If you feel the need, apply a second coat on places that still need to be treated. After done so, wash the car thoroughly and leave it to dry.

DO NOT run this process in an enclosed space, there is only so much a respirator can do.

Sand Blasting

If you are willing to get the tools and have the time and larger works space then you can use this method to remove paint from your car. Remove all the trim, glass and chrome before starting the process. Use a thick material to cover any areas you want unaffected and test it before leaving it there.

Blasting Process

Put the blasting medium to the compressor, and adjust the pressure according to the requirement. Work in the medium in smooth motions until the paint is removed.

DO NOT remain over one area for too long or you may cause damage to the car metal.


  1. It has a speed range of 2500 rpm to 4700 rpm.
  2. It has a very powerful motor of 7.9 Amp and is very lightweight and easy to use.


  • It is well-balanced and easy to use
  • It is very lightweight
  • It comes with variable speeds
  • It has a very powerful performance


  • Not easy to assemble and disassemble
  • May be considered expensive


  1. It comes with a powerful motor of 8.8 Amp that ensures high performance.
  2. It has variable sped control and an auto-tracking belt system.



  • It has a very powerful performance
  • Easy to use design
  • Has a dust bag
  • Precise depth control
  • Variable speed control
  • It has a lock button


  • It has a short warranty



  1. It comes with a dual-action mode- the turbo mode and the finishing mode.
  2. It has a motor of 6.5 Amp and allows control over various speeds.



  • It has a dual-mode action: turbo mode and finishing mode
  • It has variable speeds
  • It has cheap replacement part s
  • It has a very long cord
  • It comes with a one-year warranty


  • It does not have a locking mechanism for the vacuum port


FESTOOL 571903

  1. It comes in a lightweight design that makes it easy to work with and gives the perfect finish.
  2. Best suited for you if you prioritize quality over price.



  • gives a finish of a professional level
  • Has a really good dust collection design
  • Balanced design and smooth operation.


  • It is much more expensive than any other sander at the same level.

Final Words

Removing paint from your car is something you can not only do but also do it with grace and quality. Among the three methods of removing paint, sanding is used most commonly. You can do it just by your hand or get the best sander for car paint removal to get the job done for you.